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Common problems with automated welding machines

Release time:2019-09-12

Automated welding machineDelay time setting:

1. Adjust the start vibration time to start vibration within 0-9.99 seconds after limiting the start of the workpiece.

2. Welding time setting: Adjust the welding time and vibrate within the range of 0 to 9.99 seconds at the end of the delay time.

3. Hardening time setting: Adjust the melting, cooling, and shaping time of the workpiece at the end of vibration to be within the range of 0-9.99 seconds

4. Counter: used for recording the number of working cycles, with a reset button attached.

5. Adjustment and pressure gauge: used to indicate and adjust the working pressure setting. 6. Audio adjustment: Adjust the resonance matching between the vibration subsystem and the vibration circuit to achieve ideal conversion efficiency. 7. Amplitude meter: displays the strength of the amplitude of the sound wave under no-load or load operation. 8. Power switch and light: Control of power switch and indicator light for open circuit.

Common faults and solutions of ultrasonic welding machines

1、 Reason for no display when turning on the power: The fuse is blown. Solution: 1. Check if the power transistor is short circuited; 2. Replace the fuse.

2、 Reason for no current display in ultrasonic testing: 1. Power tube burnt out; 2. High voltage capacitor burnout; 3. There is a malfunction in the relay control circuit. Solution: Replace the relevant burnt parts.

3、 The reason for the high current and overload in the acoustic wave test is: 1. The welding head is not locked or has cracks; 2. If there is no welding head and the current is high, the transducer or secondary rod may age or have cracks; 3. Power transistor characteristics may vary or burn out; 4. There is a malfunction in the power amplification circuit. Solution: Replace relevant parts.
 Shenzhen Shenfayuan Precision Technology Co., Ltd,It is a national high-tech enterprise that focuses on the application of ultrasonic welding machines, ultrasonic welding fixtures, and ultrasonic welding machine accessories, and relies on the research and design of non-standard automated welding equipment. At present, the company's main business areas are involved in various industries such as 3C electroacoustic, automotive, medical, water purification, new energy, packaging, bathroom, home appliances, toys, etc.

The company adheres to technology as the guide, quality and efficiency as the center, and technological innovation as the driving force, committed to providing customers with advanced technology development and research in the fields of ultrasonic, vibration friction, laser and other welding. The main products involved include ultrasonic plastic welding machines, ultrasonic metal welding machines, vibration friction welding machines, laser plastic welding machines, non-standard welding equipment, as well as the design and manufacturing of corresponding welding heads and molds, and the integration of non-standard automation system equipment.

We adhere to the business philosophy of full tracking customer service and technological innovation;
Strive to build: Strong technical support, for the coordination between humans and nature, looking forward to the future, we are steadily moving forward!



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